Furnace Operator

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Summary

Operates and monitors vacuum furnace equipment for controlled heat treatment, brazing, annealing or similar thermal processes on product components, assemblies or sub-assemblies. Loads and unloads parts using approved fixtures/tooling, follows written process documentation and validated furnace recipes, records cycle data, and supports safe, quality-focused manufacturing operations.

Job Description

Job Description – Vacuum Furnace Operator

Operates and monitors vacuum furnace equipment for controlled heat treatment, brazing, annealing or similar thermal processes on product components, assemblies or sub-assemblies. Loads and unloads parts using approved fixtures/tooling, follows written process documentation and validated furnace recipes, records cycle data, and supports safe, quality-focused manufacturing operations.

Roles and Responsibilities -

• Operates vacuum furnace equipment as per approved work instructions, batch records, standard operating procedures and safety requirements.

• Prepares furnace loads using fixtures, trays, baskets and tooling; verifies part identification, cleanliness, orientation and load configuration before cycle start.

• Performs pre-use checks such as chamber cleanliness, door seal condition, cooling water, compressed air, vacuum pumps, gauges, thermocouples, gas supply and general equipment readiness.

• Selects or loads the validated furnace recipe and monitors process parameters such as vacuum level, temperature ramp, soak time, gas purge/backfill and cooling cycle.

• Records production details, cycle parameters, alarms, deviations, inspection results and traceability information accurately in logbooks or electronic systems.

• Handles parts carefully before and after furnace processing to avoid contamination, mix-up, oxidation, damage or unsafe contact with hot surfaces.

• Performs basic visual checks of processed parts and promptly reports abnormal conditions such as discoloration, warpage, contamination, vacuum loss, leak indication, overheating, power interruption or cycle deviation.

• Supports routine cleaning, 5S housekeeping and basic operator-level maintenance; coordinates with maintenance or engineering for preventive maintenance, calibration and troubleshooting support.

• Adheres to EHS requirements including PPE usage, hot-part handling, gas cylinder safety, lockout/tagout expectations, emergency response and safe material movement.

• May be cross trained in additional production areas and may assist in training other employees on safe furnace operation and documentation practices.

Profile /Skills –

• Previous experience with vacuum furnace operation, heat treatment, brazing, annealing, sintering, vacuum pumps, temperature controllers, process logs, fixtures/trays, leak checks, gas handling or basic equipment maintenance is an added advantage.

• Basic computer knowledge for entering production data, viewing work instructions and recording process information.

• Ability to read and understand work instructions, furnace recipes, gauges, indicators, alarms and quality documentation.

• Ability to communicate effectively, receive instructions and promptly escalate safety, quality or equipment abnormalities.

• Proven attention to detail, cleanliness and quality-focused work habits in a controlled manufacturing environment.

• Demonstrated ability to interact and communicate with co-workers, maintenance, quality, engineering and leadership.

Education, exp , must have and desired skills –

• ITI / Diploma with minimum 2 years of manufacturing experience, preferably in a medical device, precision manufacturing, vacuum furnace, heat treatment, brazing or controlled production environment.

• Must follow written procedures, safety instructions, documentation practices and quality requirements consistently.

• Desired: Knowledge of vacuum furnace loading patterns, vacuum pumps, thermocouples, temperature profiles, gas purge/backfill, basic maintenance and 5S practices

SKILLS, KNOWLEDGE AND CERTIFICATIONS

Minimum Required Skills and Knowledge

• Able to follow verbal and written instructions in the prevailing language spoken in the facility
• Able to work with a trainer under close leadership

Required Certifications and Training

• Obtains and completes LMS training plan specific to assigned responsibility.

Experience Level with Business Tools

• Familiar with business tools such as:  E-mail, Microsoft Word, Excel, and PowerPoint. 
• Experience with SAP or equivalent ERP product and productivity software desired.

LEVEL DESCRIPTION

Skill

• Acquires job skills and learns company policies and procedures to complete assigned tasks.

Job Complexity

• Works on assignments that are routine in nature, requiring limited judgment.  Has little or no role in decision-making.

Supervision

• Normally receives detailed instructions on work.  Works under close supervision.

Time Type:

Full time

Job Type:

Regular

Work Shift:

N/A

Pay Rate Type:

Salary

All qualified applicants will receive consideration for employment without regard to race, sex, color, religion, sexual orientation, gender identity, national origin, protected veteran status, or on the basis of disability.