Design Engineer-  Tools & Fixtures Engineer (GET / E-1)

DESGINATION:  Design Engineer-  Tools & Fixtures Engineer (GET / E-1) 

DEPARTMENT: Engineering

QUALIFICATION:  BE Mech / ME Mech / Tool Design  from GTTC / NTTF / IGTR / CITD

ADDITION QUALIFICATIONS; IF ANY:   PG in Tool & Fixture Design

SKILLS AND KNOWLEDGE 

• Certified learning in the field of Tool Design esp. Metal Forming and Joining.
• Manufacturing process knowledge / relevant working experience for Sheet Forming – Die Design, prove Outs and validation
• Knowledge of Inspection Methods - CMM, CMM Arms, VMI, Laser Scan, basic Metrology, etc
• Software Skills – CAD – SolidWorks, UG-NX, AutoCAD, Excel, Power point, 
• GD&T certification (preference)
• Lean Tools
• Additive Manufacturing, Industry 4.0
• Fluent English and Communications Skills

TOTAL EXPERIENCE FOR THE SAID DESIGNATION 

• 0-4 Yrs of relevant Experience

RESPONSIBLILTY: 

• Study of Tool Request, Process Documents and Customer Drawings / Specifications.
• Develop tools and fixtures as per process needs.
• Review of design / solution with CFT and incorporate feedback and get approvals.
• Design, Manufacture and provide a calibrated Tool / Fixture to End User, as per Need by date.
• Identify Out-Source Needs and develop flow down specifications.
• Carryout Tool / Fixtures tryouts and get user acceptance and complete Tool validation.
• Develop and Maintain Tooling Master database
• Tool crib to store and maintain all tools and fixtures.
• Drive continuous improvement in processes to reduce learnings curves and achieve cost outs.
• Support business growth thru Estimation Support, feasibility reports and manufacturing database.
• Review and approval of tools, jigs and fixture for manufacturing process. For M1 and M2.
• Review drawings, specification and provide the feasibility during RFQ stage.
• Develop comprehensive scope-of-work and contract document deliverables list for each related discipline

ACCOUNTABILITY: 

• Availability of Tools, jigs & Fixtures on time
• Zero Escapes w.r.t. Customer Requirements flow down
• Maintain configuration matrix
• Maintain Engineering Database

KRA & KPO 

• Availability of Fixtures on time: >90 %.
• Major Continuous Improvement Project – 4 Per / Yr

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