Machine Operator - Mixing

KEY RESPONSIBILITIES

You will:

• Operate, monitor, and control mixing equipment, storage tanks, material tanks, and related process systems to ensure safe, efficient, and quality-compliant production.

• Set up, inspect, and assess assigned equipment to ensure functionality, cleanliness, safety, and readiness for production operations.

• Execute production activities according to the daily production plan, operational procedures, and established manufacturing standards.

• Monitor bulk inventory levels, batch kits, and raw material availability, proactively communicating production constraints and recommending plan adjustments when necessary.

• Coordinate the call-off and transfer of raw material batch kits from the Dispensary Area to support uninterrupted production.

• Ensure readiness of material tanks and isotainer trucks for upcoming production requirements.

• Verify the quality and quantity of ingredients during dosing operations and perform on-line quality checks in accordance with Quality Control Points (QCP) and Standard Operating Procedures (SOPs).

• Make process adjustments as required to ensure bulk products consistently meet quality specifications and production standards.

• Record, validate, and report production outputs accurately using SAP and other production management systems.

• Validate bulk transfers and issuance to Bulkers and Bulk Dispensary personnel while ensuring traceability and compliance.

• Perform Cleaning, Inspection, Lubrication, and Tightening (CILT) activities and ensure proper operation of mixers and associated equipment.

• Perform preventive maintenance activities according to maintenance schedules and maintenance planner requirements.

• Ensure real-time reporting of operational losses, downtime, waste generation, minor stoppages, changeovers, and equipment breakdowns.

• Complete required production and quality documentation, including process sheets, dispensary sheets, machine checklists, recipe records, and traceability documents.

• Participate in Focused Improvement activities and validate the effectiveness of implemented improvements through real-time observations and performance monitoring.

• Ensure proper shift handovers by communicating operational status, issues, and priorities to incoming Process Control Operators.

• Comply with all company policies, GMP, HACCP, GHK, safety regulations, Code of Business Principles (COBP), and Corporate Rules and Regulations (CR&R).

• Utilize digital tools, smartphones, tablets, and other technology solutions to support operational reporting, monitoring, and continuous improvement initiatives.

• Participate in training programs, operational meetings, emergency work order (EWO) investigations, and other activities assigned by management.

• Collaborate with Production, Engineering, Quality, Safety, Logistics, Planning, and third-party personnel to achieve production and operational objectives.

SKILLS AND QUALIFICATIONS

• Diploma or Technical Degree in Engineering, Industrial Technology, Manufacturing Technology, Mechanical Technology, Electrical Technology, Instrumentation, or a related technical discipline.

• Has 2 years of experience operating manufacturing, processing, mixing, or industrial production equipment in a fast-paced production environment.

• Knowledge of hydraulic, electrical, electronic, instrumentation, and process control systems.

• Basic understanding of thermodynamics, heat exchangers, pressure vessels, and industrial process operations.

• Knowledge of raw material handling, quality specifications, and physico-chemical analysis techniques.

• Familiarity with preventive maintenance, autonomous maintenance, troubleshooting, lubrication practices, and mechanical systems.

• Knowledge of Lean Manufacturing, TPM, UMS, OEE computation, loss measurement, problem-solving methodologies, and continuous improvement principles.

• Basic knowledge of GMP, HACCP, Occupational Health and Safety (OSHAS), and Environmental Management Systems (EMS).

• Strong analytical and problem-solving skills with the ability to identify operational issues and recommend process improvements.

• Ability to accurately document production activities, maintenance activities, and operational performance metrics.

• Strong communication and teamwork skills with the ability to work effectively across multiple departments.

• Ability to work independently, prioritize tasks, and perform effectively with minimal supervision.

• Strong attention to detail, safety awareness, and commitment to quality standards.

• Willingness to work in a manufacturing environment and support shift-based operations as required.