Senior Assembly Quality Engineer

Department:

Quality

Job Location:

Kasrawy for the Automobile Industry "KAI" Industrial Zone, October, Giza
For interested candidates, kindly send your CV to: [email protected]
Mention the job title in the subject.

Job Purpose:

To ensure vehicle assembly operations meet established quality standards, technical specifications, and manufacturer requirements throughout the CKD local assembly process. The role focuses on assembly inspections, defect prevention, root cause analysis, corrective actions, and continuous improvement to ensure vehicle conformity and customer satisfaction.

Job Description:
1. Conduct in-process and final quality inspections throughout the vehicle assembly line to ensure compliance with technical specifications and quality standards.
2. Inspect assembly operations, including component installation, fastening, alignment, fitment, and functional performance according to approved work instructions.
3. Identify, document, and classify assembly defects, deviations, and non-conformities, ensuring proper containment and corrective action.
4. Perform root cause analysis using quality tools such as 5 Whys, Fishbone Diagrams, and Pareto Analysis to prevent defect recurrence.
5. Coordinate with Production, Process Engineering, Maintenance, and Supplier Quality teams to resolve assembly-related quality issues.
6. Verify the effectiveness of corrective and preventive actions and ensure closure of non-conformity reports within agreed deadlines.
7. Monitor assembly quality trends, prepare inspection reports, and analyze defect rates to identify improvement opportunities.
8. Ensure compliance with approved inspection plans, control plans, standard operating procedures, and vehicle manufacturer quality requirements.
9. Support quality audits, process improvement initiatives, and implementation of lessons learned to reduce rework, scrap, and production losses.
10. Train and guide quality inspectors on inspection methods, defect identification, reporting procedures, and quality standards.

Job Requirements:
1. Education: Bachelor's degree in Mechanical Engineering, Automotive Engineering, Production Engineering, or a related field.
2. Experience: 3–5 years of experience in Quality Control or Quality Assurance, preferably in automotive manufacturing or CKD vehicle assembly.
3. Industry Knowledge: Practical understanding of vehicle assembly processes, automotive components, inspection techniques, and manufacturing quality standards.
4. Technical Skills: Knowledge of quality tools, root cause analysis, corrective and preventive actions, non-conformity management, and process control.
5. Quality Standards: Familiarity with ISO 9001 and IATF 16949 requirements, with knowledge of FMEA, Control Plans, and SPC considered an advantage.
6. Microsoft Office: Proficiency in Excel for quality data analysis and reporting, Word for documentation, PowerPoint for presentations, and Outlook for communication.
7. ERP Systems: Oracle ERP user experience is preferred, particularly in production, inventory, quality-related transactions, or non-conformity documentation where applicable.
8. Language Skills: Good command of English for reviewing technical documentation, inspection standards, and manufacturer requirements.
9. Other Requirements: Strong analytical skills, attention to detail, problem-solving ability, and readiness to work on the production floor and support shift operations when required.

Benefits:
Attractive salary.
Monthly Incentive.
Profit Share.
Reward in Occasions.
Medical and Life insurance.
Transportation.
Mobile Line.
Training Programs.
Career path.

Kasrawy Group: Driving Excellence Since the 1970s Automotive Leadership As a main dealer for global automotive brands such as NISSAN, AVATR, AITO, Citroën, JETOUR, JAC, GOLDEN DRAGON, and IVECO in Egypt and JETOUR, and SOUEAST in Libya, Kasrawy Group operates an extensive network of over 20 service centres and showrooms across Cairo. Our commitment quality and customer satisfaction set us apart in the industry.
Pioneering Local Production, we proudly lead in local vehicle assembly, achieving over 45% Egyptian Production for GOLDEN DRAGON, JETOUR and JAC vehicles. With an annual production capacity of up to 10,000 vehicles, we are expanding our reach by exporting locally assembled cars beyond Egypt, contributing to the national economy and showcasing Egyptian manufacturing capabilities.
Expanding Horizons in Real Estate Kasrawy Group's influence extends beyond the automotive industry. We own and manage prominent commercial properties in Cairo, including RIVULET Twin Towers Mall El Sheikh Zayed, enhancing urban lifestyles with modern retail and business spaces.

Why Join Kasrawy Group?
- Be part of a dynamic, growth-driven company with a rich history of success.
- Work with leading global brands and innovative local projects.
- Contribute to transformative projects in both the automotive and real estate sectors.
- Grow your career in a supportive, forward-thinking environment.