Hypersonics Metrology Engineer

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Leidos’ Defense Systems is seeking a Hypersonic Systems Assembly, Integration, and Test Engineer to join our team supporting the Multi-Service Advanced Capability Hypersonics Test Bed (MACH-TB) Flight Test Program as part of the Hypersonics Systems Division.

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Leidos Defense Systems Sector provides a diverse portfolio of systems, solutions, and services covering land, sea, air, space, and cyberspace for customers worldwide. Solutions for Defense include enterprise and mission IT, large-scale intelligence systems, command and control, geospatial and data analytics, cybersecurity, logistics, training, and intelligence analysis and operations support. Our team is solving the world’s toughest security challenges for customers with “can’t fail” missions. To explore and learn more, click here!

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Leidos, is seeking a highly skilled and detail-oriented Mechanical Engineer / Metrology Engineer to support the development of a Thermal Protection System (TPS) as part of the nation's leading Hypersonic Production Program. This program is conducted within the Leidos Defense Systems Advanced Materials Department. With offices across the United States engaging in the defense, space, cyber and commercial fields, Leidos provides responsive, cost-effective engineering, scientific and IT solutions. 

The ideal candidate will have hands-on experience with GOM/Zeiss optical scanning systems and a strong background in blue light scanning, photogrammetry, and digital assembly creation. This role requires expertise in GD&T, manufacturing processes, and the ability to develop and implement inspection workflows and integration processes for complex mechanical assemblies. 

Primary Responsibilities.  

• Developing metrology workflows 

• Designing tooling and fixtures 

• Supporting manufacturing processes in high-precision environments 

• Generating templates for part inspection and live tracking. 

• Performing blue light scanning operations as needed  

Basic Qualifications.  

• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or equivalent work experience with 4 – 8 years of prior relevant experience, or Masters with 2 – 6 years of prior relevant experience, in the optical metrology, blue light scanning, and photogrammetry of hardware. 
• Hands-on experience with GOM/Zeiss optical scanning systems (e.g., ATOS) 
• Proficiency in processing 3D data and creating digital assemblies 
• Strong knowledge of GD&T and ASME Y14.5 standards 
• Experience with SolidWorks or equivalent CAD software 
• Manufacturing environment experience with precision metrology and production support 

Preferred Qualifications.

• Active security clearance at SECRET or above (preferred)
• Experience in hypersonic or aerospace manufacturing environments
• Proficiency GOM/Zeiss inspect
• Experience developing automation scan routines and robotic scanning workflows
• Strong analytical skills and ability to interpret high-resolution 3D data
• Excellent communication skills, including the ability to present findings to customers and upper management
• Ability to thrive in high-stress, dynamic, and fast-paced environments
• Experience in an AS9100 production environment

If you're looking for comfort, keep scrolling. At Leidos, we outthink, outbuild, and outpace the status quo — because the mission demands it. We're not hiring followers. We're recruiting the ones who disrupt, provoke, and refuse to fail. Step 10 is ancient history. We're already at step 30 — and moving faster than anyone else dares.

Original Posting:

August 18, 2026

Pay Range:

Pay Range $87,100.00 - $157,450.00

The Leidos pay range for this job level is a general guideline only and not a guarantee of compensation or salary. Additional factors considered in extending an offer include (but are not limited to) responsibilities of the job, education, experience, knowledge, skills, and abilities, as well as internal equity, alignment with market data, applicable bargaining agreement (if any), or other law.