Process Engineer

FUTAMURA USA

The process engineer position is responsible for determining operations to produce products and develops processes to ensure quality, cost and efficiency requirements are met. This position troubleshoots problems with production and takes corrective action. The process engineer also researches the purchase of equipment or upgrades to existing equipment. This position works in our Technical Services Department. Standard schedule is M-F 7:30 to 4, with flexibility based on business need

Essential Functions

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Develop and apply process simulation models, including HYSYS or equivalent software, to evaluate process performance, troubleshoot operating issues, and support equipment design.
• Evaluate, troubleshoot, and improve process equipment, including homogenizers, rising film evaporators, adsorbers, distillation systems, condensers, mills, and solid material handling and conveying systems.
• Apply fluid mechanics and rheology principles to troubleshoot the mixing, pumping, and transport of non-Newtonian fluids.
• Evaluate and improve slurry preparation, mixing, and transfer operations to maintain consistent composition and reliable processing.
• Troubleshoot and improve film and web handling operations, including tension control, alignment, and wrinkle prevention.
• Apply knowledge of polymers and their processing behavior to improve product quality and process performance.
• Directly support one or more process areas, working closely with Operations, Maintenance, Quality, and other engineering teams to ensure consistent product quality and process reliability.
• Identify and implement process changes to improve safety, productivity, quality and waste reduction.
• Participate in and/or lead PHA studies and investigate process and safety incidents.
• Develop and/or update standard process conditions.
• Monitor product quality, process conditions, and process efficiencies utilizing statistical techniques. Issue reports including data analysis, financial impact and recommendations.
• Troubleshoot and investigate process upsets and product quality issues.
• Develop and/or update operating procedures and conduct training.
• Lead or support trials for new or modified products or processes. Issue written reports of trial results.
• Support major capital projects and manage smaller capital projects within budget and on schedule ensuring standards of safety, regulatory compliance, operability and reliability are met.
• Develop and implement MOCs for process changes; update documentation including P&IDs, PFDs and procedures.
• Use AutoCAD Plant 3D or equivalent design software to develop and maintain process equipment layouts, piping drawings, and supporting engineering documentation.
• Identify, develop, and justify capital projects using technical evaluations, cost estimates, and expected operating benefits.
• Assist with project commissioning.
• Lead and participate in PSSR reviews.
• Specify and size process equipment and piping.
• Assist in developing equipment and piping standards.
• Develop and maintain technical expertise in assigned process areas, share knowledge, and serve as a resource for plant teams and external partners.
• Follow applicable environmental and safety requirements and company procedures in all engineering and operational activities.

Required Education and Experience

· B.S. in Chemical Engineering.

· 1–4 years of process engineering experience in a chemical manufacturing environment.

· Experience troubleshooting process upsets and analyzing process information using statistical methods. Six Sigma certification and Minitab proficiency desired.

· Demonstrated commitment to safety and the ability to promote safe work practices.

Additional Eligibility Qualifications

· Experience managing small to medium capital projects from conception through completion.

· Knowledge and experience in OSHA PSM preferred.

· Experience with SAP software preferred.

Futamura is committed to its employees and their families by offering one of the most competitive benefits packages in the market. We can likely beat your current company on insurance premium costs, levels of coverage, out of pocket expenses and savings toward retirement.

Medical Insurance

401K + Company Match

Dental Insurance

Flexible Spending Account

Vision Insurance

Prescription Benefits

Generous Paid Time Off

Company-Paid Disability Insurance

Company-Paid Life Insurance

We make NatureFlex and Cellophane packaging films. These are biodegradable and compostable products to help reduce plastic pollution around the world! Since they are made from renewable wood pulp as a raw material, we essentially make transparent paper. Check out the process here.

Compostable packaging is a rapidly expanding market. As a result, Futamura is in the process of a major expansion to keep up with the growing demand for our products. We are looking for good people with a drive for advancement to come join our team.

The Futamura Group was established in Japan in 1950 and is now a global operation specializing in high added value packaging products. Our products are shipped around the world and are utilized by major brands and specialized markets.

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