- Location
- Alajuela, Costa Rica
- Type
- Full-time
- Department
- Engineering
- Seniority
- Senior
- Source
- Workday
Description
Job Description:
Works on manufacturing improvement projects where analysis of processes, production data, workflows, and operational performance requires the application of engineering judgment and problem-solving techniques. Exercises judgment within established procedures and practices to determine appropriate actions and drive operational excellence initiatives.
This role is primarily focused on process optimization, manufacturing efficiency improvements, layout design, capacity analysis, waste reduction, and continuous improvement activities across multiple Value Streams. The position works closely with Operations, Quality, Engineering, and Production teams to identify opportunities and implement sustainable improvements that enhance operational performance.
Demonstrates full use and application of engineering principles, continuous improvement methodologies, and manufacturing best practices. Provides technical leadership through influence and collaboration while supporting broad and complex manufacturing initiatives.
ESSENTIAL DUTIES AND RESPONSIBILITIES
Include the following. Other duties may be assigned.
Responsible for ensuring personal and company compliance with local and company regulations, policies, and procedures for Health, Safety, and Environmental compliance.
Properly document activities in accordance with engineering best practices, company procedures, and regulatory requirements.
Work with R&D, Design, Development, Transfer Engineers, and Operations teams to understand products and manufacturing processes.
Responsible for cost-effective manufacturing operations through the management of yield, material utilization, and process efficiency.
Conduct root cause investigations and implement corrective actions.
Lead manufacturing process optimization initiatives focused on improving productivity, efficiency, quality, and throughput.
Develop and implement standard manufacturing methods and continuous improvement projects.
Conduct engineering studies to optimize manufacturing operations, including:
Time studies
Motion studies
Capacity analysis
Workflow improvements
Process flow optimization
Line balancing
Conduct and document time studies to establish performance standards.
Execute cost analysis activities involving labor, materials, and manufacturing burden.
Analyze and implement improvements to reduce operating costs and eliminate waste.
Design, evaluate, and implement production layouts to improve manufacturing flow and operational efficiency.
Develop, implement, and monitor manufacturing process controls and equipment improvements.
Independently perform assignments while working toward defined project objectives and deliverables.
Participate in the design and development of manufacturing equipment, tools, and fixtures.
Participate in design reviews and pre-validation assessments to support successful implementation of new manufacturing processes.
Set up and validate production lines as required.
Lead and support product transfers and new product introduction activities.
Collaborate across multiple Value Streams and functional areas to implement operational improvement initiatives.
Build effective working relationships with customers, suppliers, and internal stakeholders.
Investigate, respond to, and support the resolution of quality issues when required.
Support pilot projects focused on operational excellence and manufacturing transformation initiatives.
EDUCATION AND/OR EXPERIENCE
Bachelor’s Degree in Engineering required.
Industrial Engineering is highly preferred.
Mechanical Engineering, Materials Engineering, or other engineering disciplines may be considered if supported by relevant manufacturing improvement experience.
Minimum 4-5 years of related engineering experience.
Medical Device industry experience is highly desirable.
Demonstrated experience in:
Process optimization
Layout improvements
Production efficiency initiatives
Line balancing
Time and motion studies
Capacity analysis
Waste reduction projects
Strong computer skills, including:
Microsoft Excel
Microsoft PowerPoint
Microsoft Word
Data analysis tools
Strong English communication skills, both written and verbal is a must. The position requires participation in meetings and collaboration with international stakeholders.
SKILLS AND COMPETENCIES
Manufacturing & Industrial Engineering
Strong knowledge of Lean Manufacturing principles.
Experience with process optimization and operational excellence initiatives.
Experience conducting:
Time Studies
Motion Studies
Capacity Analysis
Line Balancing
Layout Design
Productivity Improvements
Knowledge of Quality Systems and Medical Device Regulations.
Knowledge of Process Validation, Traceability, Risk Management, and Quality Systems.
Technical skills in manufacturing processes, assembly operations, workflow design, layouts, tooling, and production equipment.
Ability to become a Subject Matter Expert (SME) and train others.
OPEX & Continuous Improvement
Basic Quality Tools
5S
Kaizen
Pareto Analysis
Ishikawa
Control Charts
Checklists
Histograms
Advanced Quality Tools
Lean Manufacturing methodologies
Six Sigma methodologies
Green Belt, Black Belt, or equivalent certifications (preferred)
Leadership & Professional Competencies
Strong analytical skills.
Ability to work with minimal supervision.
Ability to influence without direct authority.
Leadership through collaboration and technical expertise.
Mentoring and coaching capability.
Business acumen and ability to see the broader operational picture.
Strong teamwork and stakeholder management skills.
Accountability and ownership.
Ability to organize and manage multiple priorities simultaneously.
Attention to detail.
Ability to identify opportunities and propose innovative solutions.
Excellent problem-solving skills.
Excellent interpersonal and communication skills.
Self-motivated and results-oriented.
Ability to work effectively with cross-functional teams and multiple internal customers.
COMMENTS
This position description is an outline of the major recurring responsibilities of the job. It is not intended to be all-inclusive of the work to be performed. The incumbent(s) will typically perform other related job objectives, special assignments, and less significant responsibilities.
This role serves as a key manufacturing improvement resource focused on efficiency, productivity, layout optimization, and operational excellence initiatives. Success in this position requires strong industrial engineering fundamentals, excellent communication skills, and the ability to influence and collaborate across multiple functions and Value Streams.
