Sr. Quality Assurance Engineer

Please note - No sponsorship or transfer of sponsorship is available for this role, including but not limited to OPT and H-1B

At Nextern, we inspire with passion, impact with significance, and act with integrity. Nextern partners with OEMs, clinicians, and innovators to design, develop, and manufacture world-class medical devices across the full product lifecycle. From single-use disposables to fully integrated systems to precision components, our teams work as an extension of yours to solve patient needs and improve lives worldwide.

This role is responsible for operational quality input and deliverables for manufacturing programs throughout the product lifecycle. Quality Assurance Engineers will also support development activities as they prepare to launch into commercial manufacturing, such as manufacturing readiness, audits, and clinical builds to ensure a smooth transition and continuously accurate and compliant Design History File. All engineering functions are responsible for compliance with the Quality System and relevant regulations and standards, continuous improvement, and as needed, professional interaction with Nextern Customers.

RESPONSIBILITIES

• Author and approve SOPs, work instructions, and forms. Support internal audits and maintain inspection readiness across the quality system.
• Compile and trend quality metrics to identify systemic issues. Present actionable insights to leadership and drive implementation of corrective and preventive actions.
• Oversee incoming inspection per approved sampling plans. Disposition nonconforming materials and coordinate supplier corrective actions to address recurring quality issues.
• Provide quality oversight for IQ/OQ/PQ qualification activities. Review and approve protocols, reports, and change orders. Evaluate regulatory impact of equipment changes prior to implementation.
• Manage nonconformances and CAPAs from initiation through effectiveness verification. Lead root cause analysis using structured methods (5-Why, fishbone). Trend data and report findings at management review.
• Act as the quality point of contact for production.
• Review batch records and travelers for GMP compliance.
• Support line clearances, first-article inspections, and process change reviews.
• Draft, collaborate, and approve product and engineering work orders.
• Create and maintain up-to-date product Design History Files (DHF).
• Advise project teams and lead by example in best-practices for Quality and Regulatory Compliance.
• Own, review, and approve changes ensuring impacts and resulting action/implementation (or lack thereof) are properly documented and executed.
• Receive, investigate, and document product complaints, interacting with customers as applicable.
• Support audits as Subject Matter Expert (SME) for QMS processes and product DHFs.
• Drive Product Lifecycle Management (PLM) architecture and changes, as needed.