- Location
- Hyderabad
- Type
- Full-time
- Department
- Engineering
- Experience
- 4+ years
Description
Maintenance Automation Engineer
Department: Operations
Employment Type: Full Time
Location: APAC-India-IT Delivery Center Hyderabad
Description
Key Responsibilities
• Ensure manufacturing processes, techniques, and tools are optimized to achieve quality and productivity objectives.
• Research, develop, and implement advanced manufacturing processes, methods, and automation technologies.
• Integrate and automate existing manufacturing systems and production processes.
• Drive and support continuous process improvement initiatives across manufacturing operations.
• Analyze process capability metrics and collaborate with Process Engineers to improve operational performance from a controls and automation perspective.
• Execute equipment and software installation, qualification, validation, maintenance, and troubleshooting activities.
• Improve equipment capacity, uptime, efficiency, and reliability to support production requirements.
• Develop and deliver process and equipment training programs and associated training materials.
• Analyze, specify, and implement cost-effective equipment solutions to improve operational performance and output.
• Track equipment costs, cost justification activities, and breakeven analysis for engineering projects.
• Support manufacturing process database management and troubleshooting activities when required.
• Maintain flexibility across working areas and independently manage assigned responsibilities.
• Support the Technical Supervisor in the training and development of technicians and team members.
• Assist with Root Cause Analysis (RCA), Failure Analysis, and Failure Modes and Effects Analysis (FMEA) activities.
• Collaborate effectively with Technical Planners and Maintenance Technicians to ensure smooth operations.
• Ensure timely completion of assigned objectives, deliverables, and project deadlines.
• Comply with all safety policies, procedures, and reporting requirements.
• Participate in departmental and company-wide initiatives to achieve operational and business goals.
Skills, Knowledge & Expertise
Experience: Minimum 4 years of experience in Controls Engineering, Automation Engineering, Maintenance Engineering, or a related field within a manufacturing environment. Experience working directly with production lines and manufacturing operations is essential.
Skills: Strong expertise in PLC troubleshooting, program modification, and development. Practical knowledge of industrial automation, robotics, pneumatics, mechanical systems, equipment validation, manufacturing process optimization, and continuous improvement methodologies.
Communication: Proficient in English with strong verbal and written communication skills. Ability to communicate requirements, specifications, project updates, and technical information effectively to technical teams and management.
Teamwork: Ability to work collaboratively across production, maintenance, and engineering teams while coaching and mentoring engineers, supervisors, and technicians. Strong problem-solving skills and the ability to perform effectively under pressure.
Complementary skills
• Proficiency in AutoCAD.
• Experience with SolidWorks.
• Knowledge of SAP systems.
• Experience working within ISO-regulated manufacturing environments.
• Strong analytical and problem-solving capabilities.
• Experience supporting new product introduction and engineering change management
processes.