Lead Process Engineer

Title:

Lead Process Engineer

Job Description

Position: Lead Process Engineer

Company: KBR

Project: Majnoon

Location: Basra. 28/28 rotation

"Belong, Connect, Grow, with KBR!

The KBR team of teams delivers future-forward science, technology and engineering solutions and mission-critical services that help governments and companies around the world accomplish their most important objectives, while also helping achieve their sustainability goals.

KBR Sustainable Technology Solutions provides holistic and value-added solutions across the entire asset life cycle. These include world-class licensed process technologies, differentiated advisory services, deep technical domain expertise, energy transition solutions, high-end design and engineering capabilities, and smart solutions to optimize planned and operating assets."

Position: Lead Process Engineer

Company: KBR

Project: Majnoon

Location: Basra. 28/28 rotation

Job Purpose

The Lead Process Engineer will own the technical integrity and successful delivery of process engineering scope across projects at different stages (Conceptual Studies, Front-End Design (FEED), and Detailed Engineering) for oil and gas field developments, including upstream offshore/onshore, gas treating, and downstream processing, in greenfield and brownfield environments. This role leads a team of engineers within a multidisciplinary project team, ensuring compliance with industry standards and project specifications, driving technical excellence, and fostering the development of Iraqi national staff.

Job Responsibilities

• Lead the preparation and review of process simulations and optimization studies for select/appraise stage projects, and champion the development of Process Flow Schemes with heat and mass balances, equipment sizing, layout, etc., for costing and option selection.
• Own the detailed process engineering deliverables across all design phases, including Process Flow Diagrams, Piping & Instrumentation Diagrams, Equipment Datasheets, Study Reports/Manuals, etc., ensuring alignment with international standards and project requirements.
• Oversee the review of process design work by third parties (vendors) and other offices; champion participation in HAZIDs, HAZOPs, SIL, Hazard Analysis reviews, and audits; ensure timely issue resolution and closure.
• Act as the primary technical interface with clients, communicating complex concepts clearly in both written and verbal formats; manage client expectations and confirm technical commitments.
• Mentor and actively develop Iraqi national staff to fulfill process engineering roles, providing structured on-the-job training, performance feedback, and growth opportunities.
• Ensure adherence to office quality and safety systems; lead the implementation of quality assurance/quality control practices within the process discipline.
• Collaborate with other disciplines to drive on-time, efficient, and safe project delivery; lead technical risk management and issue resolution within the process scope.
• Lead the technical supervision of FEED and Detailed Engineering activities for offshore/onshore greenfield/brownfield projects, ensuring design integrity and constructability.
• Support procurement activities by providing authoritative technical input for equipment selection and vendor evaluation, including evaluation of bid technical clarifications.
• Participate in commissioning and start-up activities, providing seasoned technical support and facilitating smooth handover to operations.

Functional Responsibilities

• Maintain and further develop process engineering standards, best practices, and technical governance within the project teams.
• Lead risk assessments and develop comprehensive mitigation strategies for process-related issues; own the risk register for the process discipline.
• Ensure timely delivery of all process engineering deliverables in accordance with project schedules; manage resource planning and workload distribution within the team.
• Provide technical leadership in design reviews, technical compliance, and governance for all process workstreams.
• Support and guide procurement activities with robust technical input for equipment specifications, vendor selection, and qualification.
• Lead commissioning and start-up activities from a process perspective, delivering technical support, commissioning procedures, and start-up readiness reviews.

Technical Skills

• Extensive experience in FEED and Detailed Engineering design for offshore/onshore greenfield/brownfield projects.
• Proficiency in process simulation software (e.g., Aspen HYSYS, Flare System Analyzer, ProMax, Pipesim, Pipenet, others).
• Strong knowledge of process safety management and hazard analysis techniques.
• Familiarity with relevant industry codes and standards (e.g., API, ASME, ISO).
• Experience with process control systems and instrumentation.

Soft Skills

• Leadership and team management skills.
• Strong communication and interpersonal skills.
• Ability to work collaboratively in a multidisciplinary environment.
• Problem-solving mindset with a focus on innovation and efficiency.
• Adaptability to changing project requirements and priorities.

Qualifications

• Mandatory: Bachelor’s degree in engineering (Chemical, Process, or related field).
• Preferred: Master’s degree in engineering (Chemical, Process, or related field) and/or membership of internationally accepted applicable professional Institute.
• 10 years of experience in process engineering within engineering Contractors, with a focus on FEED and EPC design for upstream onshore/offshore greenfield/brownfield projects.

Work Environment

The role will be based in Iraq, requiring collaboration with local and international teams. The work environment is dynamic and fast-paced, necessitating flexibility and a proactive approach to challenges.