Senior Quality Engineer

Design & Development Quality Lead development, review, and execution of product lifecycle quality plans from concept through launch. Own and drive Design for Quality (DfQ), DFMEA, design control deliverables, ensuring traceability from requirements to verification / validation. Champion risk management throughout the lifecycle owning control plans and maintaining risk files. Define acceptance criteria, test strategies, measurement system analyses (MSA/GR&R), and Critical‑to‑Quality (CtQ) parameters. Partner with Design Engineering, Product Management, and Operations on design specifications, manufacturability, reliability, and risk. Plan and execute APQP (or equivalent) including PFMEA, control plans, PPAP, and process capability analysis / rolled throughput yield (RTY), and production readiness assessments. Validate production test systems, calibration methods, and in-process inspection strategies. Ensure smooth transition from development to production through cross‑functional reviews and readiness gates. Track and own launch quality metrics (DPPM, escapes, warranty early life failures). Monitor product health (returns, complaints, yields, warranty, reliability, etc.) and own problem solving to drive continual improvement. Identify, measure, monitor, and improve product rework and scrap that contributes to Cost of Poor Quality (CoPQ). Lead root‑cause investigations using 8D, 5‑Whys, Ishikawa, and statistical methods. Lead stop ship, containment, investigations, communications and other quality-related activities. Optimize in-process and end of line inspection and testing strategies and reduce variation. Support change control evaluations (ECOs, process changes, component changes) to ensure continued product quality. Collaborate with Service and Customer Support on customer issues, containment, corrective actions and communication. Ensure quality procedures, work instructions and records meet QMS requirements. Support supplier and customer audits, including verification of effectiveness of closure on nonconformities. Bachelor's degree in Electrical, Manufacturing, Systems, or related engineering discipline. 8-10+ years of Quality Engineering experience across hardware, electromechanical, or embedded system products. Strong knowledge of V&V methodologies, statistical tools, and quality engineering principles. Experience with DFMEA, PFMEA, MSA, GR&R, control plans, and structured problem solving. Internal auditor or lead auditor certification preferred. Hands‑on experience with failure analysis and reliability concepts. Proficiency with data analysis tools (Minitab, Power BI, or similar). Experience in Lean, Kaizen, or Six Sigma (Green Belt or higher). ASQ Certified Quality Engineer or equivalent. Knowledge of ISO 9001/ 13485, ISO/IEC 17025, or similar standards. Experience with PCBA processes, electronics manufacturing, or test system development. Familiarity with PLM, ERP, MES, or digital quality systems. Familiarity with Reliability Engineering concepts and methods (Weibull analysis, FRACAS). Ability to influence without authority and deliver results in a fast‑paced environment. High sense of ownership, urgency, and continuous improvement mindset.